What is the production process for T-shape baby diapers?

The production process of T-shaped baby diapers is a complex and delicate process, which is summarized in detail below:

T shape baby diaper making machine
T shape baby diaper making machine

1.Raw material preparation:

Prepare the required raw materials, such as the outer covering material (usually non-woven), absorbent paper (which may contain absorbent resin), inner covering material (soft fluffy pulp or other materials), and elastic materials. These raw materials need to comply with relevant national standards and regulatory requirements, and have quality assurance certificates.

The purchasing department establishes stable trade relationships with qualified suppliers and regularly audits and evaluates suppliers’ quality management systems.

2.Cutting and molding:

The raw materials are cut and molded to obtain different parts of the preparation such as outer layer, absorbent layer and inner layer. This step requires precise control of size and shape to ensure smooth subsequent assembly.

3.Absorbent paper treatment:

Special treatments are applied to the absorbent paper, such as the addition of absorbent resins, to improve its water-absorbent properties. This step is critical to the absorbency of the diaper.

4.Making the absorbent core:

Nonwoven fabrics, hot melt adhesive and water-absorbent resin are laminated together in a certain proportion, and then hot-pressed at high temperature through a heat press to form the absorbent core. The amount of absorbent resin and the ratio of nonwoven fabrics are the key factors affecting the absorption effect, so precise control is required.

5.Processing the surface and outer layers:

Nonwoven fabrics and soft fluff pulp are laminated together in a certain ratio and processed in a hot press to form the surface and outer layers. This step needs to ensure that the materials are stacked in the right proportion to ensure the softness and breathability of the diaper.

6.Assembly:

The absorbent core, surface layer and outer layer are stacked together in a certain order, and then processed through a large production line for cutting, sealing, punching, etc. to form a complete diaper. The stacking order of the layers and the precision of cutting will affect the effectiveness of the diaper, so highly accurate machinery and equipment and strict quality control are required.

7.Inspection and Quality Control:

Strict inspection and quality control of diapers, including tests on appearance, size, and absorbency properties. Ensure product quality meets standards and satisfies consumer needs.

8.Packaging:

Packaging of the produced diapers, usually in batch or individual packages. The packaging process requires attention to prevent moisture and damage to the product to ensure that the diapers purchased by the consumer are in good condition.

9.Storage and logistics:

Store the packaged diapers and arrange logistics to transport them to the point of sale. Throughout the process, the product needs to be kept dry, clean and safe.

Throughout the production process, the following points also need to be taken care of:

 

Keep the production plant clean and hygienic, and clean and sterilize it regularly.

Choose advanced production equipment and precise machinery and equipment to ensure that there is no error in the production process.

Workers need to follow operating procedures to ensure hygiene and safety in the production process.

Conduct regular quality tests to ensure stable product quality.

With the above steps and precautions, you can ensure that the production process of T-shape baby diapers is efficient, standardized and safe, and provide consumers with high-quality products.

 

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